Dynamic characteristics of galvanometric scanner for laser surface treatment
Optical and optical-electronic devices and complexes
Аuthors
*, **, ***Kazan National Research Technical University named after A.N. Tupolev, 10, Karl Marks str., Kazan, 420111, Russia
*e-mail: mrgilyazov@kai.ru
**e-mail: knagulin@mail.ru
***e-mail: albert.gilmutdinov@kai.ru
Abstract
A high-speed galvanometer scanner for laser technological equipment was developed. Closed-loop type of galvo was selected for the précised localization of laser beam on an object surface. For angle measurement, high-speed capacitive sensor was used. This galvo presents the conjugation of a metallic rotor and stator, consisted of permanent magnets, stator plates of a special shape, and a coil.
To enhance the resonant frequency the torsion bar was fixed to the rotor end. On its other end the mirror was fixed.
The scanner ensures a deflection angle of the laser beam within the range of ±22.5° with maximum frequency of 285 Hz. The scanner dynamic characteristics were obtained by numerical simulation. The galvo resonant frequency was evaluated with the damped oscillations analysis. As the initial conditions, the magnetic field distribution precalculated in the stationary state by the MUMPS method was taken in the simulated device. Further, the time calculation was also performed using the MUMPS method, with a time step sufficient for analysis.
After that, the control signal was optimized with the help of PID-regulation of the supplied current. The criterion of optimality was the maximum linearity of the motion of the scanner’s rotor.
The change in the magnetic flux during the oscillation process over time was studied. The time for establishing the forced oscillations amplitude of the rotor (0.02 s) was estimated.
Keywords:
galvo scanner, laser processing, control, numerical simulationReferences
-
Avdeev A.V., Metel’nikov A.A. Trudy MAI, 2016, no. 89, available at: http://trudymai.ru/eng/published.php?ID=72840
-
Ryabtsev M.V. Trudy MAI, 2013, no. 63, available at: http://trudymai.ru/eng/published.php?ID=36127
-
Marchukov E.Yu., Kulalaev V.V., Vovk /M.Yu. Trudy MAI, 2018, no. 99, available at: http://trudymai.ru/eng/published.php?ID=91645
-
Lyudogovskii P.L., Komkova MA. Izvestiya vuzov. Aviatsionnaya tekhnika, 2016, no. 4, pp. 165 – 168.
-
Polulyakh K.S. Rezonansnye metody izmerenii (Resonance methods of measurements), Moscow, Energiya, 1980, 120 p.
-
Volkov N.I., Milovzorov V.P. Elektromashinnye ustroistva avtomatiki (Electro-machine devices of automatics), Moscow, Vysshaya shkola, 1986, pp. 198 – 204.
-
Wang D, Chen X. A tutorial on loop-shaping control methodologies for precision positioning systems, Advances in mechanical engineering, 2017, no. 9 (12), available at: http://doi.org/10.1177/1687814017742824
-
Schaeffer R. Galvo based laser scanning systems, CircuiTree, 2003, vol. 9, no. 16, pp. 32 – 34.
-
Chuanqian Peng; Yumei He; Jie Wang. Optimization of pencil beam f-theta lens for high-accuracy metrology. Optical Engineering, available at: https://doi.org/10.1117/1.oe.57.1.015101
-
Schleifenbaum H., Meiners W., Wissenbach K. Individualisierte Produktion mittels High Power Selective Laser Melting (SLM), Werkstatttechnik online, Jun 09, 2009, pp. 376 – 383.
-
Lianhua F., Hongzhong C., Ning Z., Xiping X., Xuanming D. Optical design of f-theta lens for dual wavelength selective laser melting, Advanced Optical Design and Manufacturing Technology and Astronomical Telescopes and Instrumentation (2016), available at: https://doi.org/10.1117/12.2246995
-
Lopez J., Mishchik K Mincuzzi G., Audouard E., Mottay E., Kling R. Efficient Metal Processing Using High Average Power Ultrafast Laser, Journal of laser micro nanoengineering, 2017, available at: https://doi.org 10.2961/jlmn.2017.03.0020
-
Johnson J. Optics for Laser Scanners. 2015, available at: www.sintecoptronics.com/ref/OpticsForScanSystem.pdf
-
Jin K.H., Yahng J.S., Park C.S., Yang H.S., Kim C.Y., Ye J.C., Yee D.S. Telecentric F-theta Lens for High-Speed Terahertz Reflection Three-Dimensional Imaging, Proc. The International Conference on Photonics and Optical Engineering (ICPOE 2014), available at: https://doi.org/10.1109/irmmw-thz.2014.6956093
-
Xiaoling Sun, Bin Zhou, Weihao Xie, Yuangeng Zhang. The design of laser scanning galvanometer system, Proc. The International Conference on Photonics and Optical Engineering (ICPOE 2014), 2014, available at: https://doi.org/10.1117/12.2082774
-
Burdenko M. US Patent 5528411, Resonant scanner, available at: https://ieeexplore.ieee.org/document/6956093/
-
Vyskub V.G. Izvestiya vuzov. Priborostroenie, 2005, vol. 48, no 2, pp. 68 – 72.
-
Chen W., Xu Y., Zhang H.X., Liu P., Jiao G.H. Optical lenses design and experimental investigations of a dynamic focusing unit for a CO2 laser scanning system, Proc. Laser Beam Shaping XVII, 27 September 2016, available at: https://doi.org/10.1117/12.2236257
-
J. Xie. Real-time focus control in broad flat field laser material processing, Optics and Laser Technology, 2008, vol. 40, no. 2, pp. 330 – 336.
-
Takahashi K., Kwon H.N, Saruta K., Mita M., Fujita H., Toshiyoshi H. A two-dimensional f-theta micro optical lens scanner with electrostatic comb-drive XY-stage, Ieice Electronics Express, 2015, vol. 2, no. 21, pp. 542 – 547.
Download